Machining

MACHINING:

Machining is a manufacturing process that uses cutting tools to remove material from a workpiece, typically made of metal or other materials. Our machining services include various techniques such as turning, milling, drilling, tapping, and more.

We offer a wide range of machining services to help you bring your ideas to life. Our state-of-the-art equipment and expert technicians enable us to provide high-quality, precision machining solutions for various industries.

• Turning: Cylindrical and spherical components
• Milling:Flat, irregular, and contoured surfaces
• Drilling:Precise holes.
• Tapping: Threaded holes
• Grinding:Surface finishing and deburring

THREADING:

Steel material threading is a process of creating a spiral groove or thread on the surface of a steel material, typically used to create a mating joint or connection between two parts. This process involves cutting or machining the thread into the material, creating a precise and consistent pattern that can withstand various loads and stresses.

We offer a specialized steel material threading service that helps manufacturers and engineers achieve precise and reliable connections in their products. Our expertise lies in creating high-quality threads in various steel materials, ensuring a strong and durable bond between components.

•  Custom Pipe Threading: We can thread pipes to custom specifications, including special threads, tapered threads, and other unique configurations.
• Standard Pipe Threading: We can thread pipes to industry-standard specifications, including NPT, BSP, and BSPT threads.
• Pipe Cutting and Threading: We can cut and thread pipes to precise lengths, ensuring a secure and leak-free connection.
• Re-threading: We can re-thread damaged or worn-out pipes to restore their original condition.

 COATING:

A coating is a thin layer of material applied to the surface of an object or substance to provide specific properties, such as protection, insulation, lubrication, or aesthetic appeal. Coatings can be made from a wide range of materials, including metals, polymers, ceramics, and organic compounds.

• Electroplating: Electroplating involves depositing a thin layer of metal onto the pipe surface using an electric current. This process provides excellent corrosion resistance and can be used for pipes in harsh environments.
• Hot-Dip-Galvanizing:It is the process of coating ironand steel with zinc, which alloys with the surface of the base metal when immersing the metal in a bath of molten zinc at a temperature of around 450 °C (842 °F).

• FBE (Fusion-Bonded Epoxy) Coatings: FBE coatings involve applying an epoxy resin to the pipe surface using a specialized process that creates a strong bond between the coating and the pipe material.
• Phosphate Coatings: Phosphate coatings involve treating the pipe surface with phosphoric acid to create a protective layer that prevents corrosion and wear. This process is often used for pipes handling water or wastewater.
• Epoxy Coatings: Epoxy coatings are a two-part resin that hardens when mixed. They offer excellent adhesion, corrosion resistance, and durability, making them suitable for pipelines in harsh environments.
• Ceramic Coatings: Ceramic coatings are made from ceramic powders that are applied to the pipe surface using techniques like plasma spraying or electroplating. They provide excellent resistance to corrosion, erosion, and high-temperature applications.

VALVE AUTOMATION:

 Valve automation refers to the process of adding an actuator and control system to a valve, allowing for automated operation without manual effort. This can include features like electrically powered valves and remote monitoring, enhancing efficiency and safety while reducing ownership costs.

 TYPES:

•  Pneumatic: Pneumatic valve automation is a type of automation technology that uses compressed air or gas to operate pneumatic valves, which control the flow of fluids, gases, or media in a system.
• Electric: Electric valve automation refers to the use of electrical signals and control systems to operate valves in various industries, such as manufacturing, processing, and distribution of fluids, gases, and slurries. Electric valves are used to control the flow of these substances, and automation enables precise control and monitoring of the valve's operation.

FABRICATION:

Fabrication is the process of making or creating something by combining materials, components, or parts together. It can involve various techniques and methods, such as cutting, shaping, assembling, and joining materials to create a desired object or structure.

• Spools
• Spectacle Blind
• Backing ring